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Prevention Solution of Coal Bunker Spontaneous Combustion by Thermal Camera
Yoseen infrared is a company focusing on the R & D, production and sales of temperature - measuring infrared thermal camera. Our thermal cameras are widely used in human body temperature measurement, metallurgy, power system, security and other fields.
System introduction

The coal industry is the pillar industry of the national economy, which plays a decisive role in the stability and development of the national economy and society. Following the coal fire early warning program of the previous period, this period mainly explains the application of the temperature monitoring function of infrared thermal imaging. In the coal system, it is very important to detect the running condition of the equipment or to prevent and control the safety. Infrared thermal camera has gradually become the main detection tool in coal system due to its characteristics of non-contact, full-image, rapid and accurate temperature measurement. With the continuous development of infrared technology, infrared thermal camera is more and more widely used in coal mine, which provides more advanced technical equipment for solving spontaneous combustion of coal seam and searching and rescuing miners. Because coal has a natural tendency of spontaneous combustion, spontaneous combustion often occurs in coal storage bunker. On the one hand, spontaneous combustion of coal releases poisonous and harmful gases and endangers the personal safety of workers. What is more serious is that the high-temperature coal in the transportation is easy to ignite the belt, which causes the whole coal conveying system to burn down and poses a serious threat to the normal and safe operation of the whole unit.

(1) Increase the ash content of coal, reduce the heat value, release toxic and harmful gases to endanger the personal safety of workers.

(2) The coal temperature in the spontaneous combustion state exceeds 350 degrees Celsius, which easily causes the coal ignition inside the whole coal shed.

More serious is that the high temperature coal in transportation is extremely easy to ignite the belt, leading to the burning of the entire coal transport system, direct economic losses of tens of millions of yuan, and the unplanned shutdown of the generator set caused by the repair of the coal transport system, economic losses are more serious. It poses a serious threat to the normal and safe operation of the whole unit. More than 99% of coal piles are monitoring blind spots. Adopt thermocouple mode, theoretically 2 coal bunker should lay more than 800 thermocouple, installation is complex, wireless networking is not reliable, and the coal is constantly transported in and out, need someone to constantly plug and pull thermocouple, maintenance cost is unbearable, do not have practical value. The contact temperature measurement method has no practical value. Fire alarm intelligent thermal image real-time automatic scanning thermal distribution of coal, and generate the visual image, achieve real-time display 365 days * 24 hours hot distribution images, the user can according to the need of interest area to analyze the temperature, the highest temperature and automatically capture points, to find and automatic recognition of ignition, precise positioning of ignition, realize the early warning, help the personnel on duty quickly put out the fire. The non-contact monitoring method of intelligent thermal image does not affect coal loading and unloading operation. With the help of preset position scanning, the coal pile can be covered in all aspects without dead Angle, the spontaneous combustion point can be accurately located, the system is convenient for installation and networking, and the later maintenance free, with low operating cost.

 

 

Introduction of infrared thermal camera for coal mine

This M series intrinsically safe infrared thermal camera developed by Yoseen Infrared has been tested by Shanghai Institute of Quality technology and issued a report. It conforms to the standards of National Coal Mine Safety Administration and is an intrinsically safe infrared thermal camera for mine use. The product is undergoing the certification of intrinsically safe and coal safety, and the explosion-proof protection standard IP54. M series intrinsically safe infrared thermal camera housing uses reinforced ABS engineering plastic, the weight is only about 100g, convenient and compact. In addition, the product can automatically add multiple or a single hot spot tracking to the monitored object. Once the temperature exceeds the threshold value detected, the fire protection system will be connected immediately and alarm signal will be started, thus avoiding the occurrence of safety accidents to a great extent. Depends on the other hand, optimal letter explosion-proof type thermal camera (with explosion-proof certificate: ExdICT6Gb/ExtDA21IP68T80 ° C) temperature measurement accuracy, performance is remarkable, applicable to factories with IA, IB, IC T1 ~ T6 group of combustible gas, steam and air to form explosive mixture of 0, 1 zone and 2 zone places as well as the formation of combustible dust in mixture with air of 20, 21, 22 area explosive dangerous location.

 

The specific application scope of infrared thermal camera used in this coal mine includes inspecting the distribution and location of hidden fire sources. Check the permeable water of roof and mining area; Check all kinds of electrical and power equipment accident hidden danger; Misfire. To seek help in a mine accident; The infrared thermal camera can observe the heat in the field of view in the mine, coal pile, coal and pulverized coal transmission and other places where ground gangue ignition occurs, even under bad conditions. It is quick to use without contact.

The coal industry is the pillar industry of the national economy, which plays a decisive role in the stability and development of the national economy and society. Following the coal fire early warning program of the previous period, this period mainly explains the application of the temperature monitoring function of infrared thermal imaging. In the coal system, it is very important to detect the running condition of the equipment or to prevent and control the safety. Infrared thermal camera has gradually become the main detection tool in coal system due to its characteristics of non-contact, full-image, rapid and accurate temperature measurement. With the continuous development of infrared technology, infrared thermal camera is more and more widely used in coal mine, which provides more advanced technical equipment for solving spontaneous combustion of coal seam and searching and rescuing miners. Because coal has a natural tendency of spontaneous combustion, spontaneous combustion often occurs in coal storage bunker. On the one hand, spontaneous combustion of coal releases poisonous and harmful gases and endangers the personal safety of workers. What is more serious is that the high-temperature coal in the transportation is easy to ignite the belt, which causes the whole coal conveying system to burn down and poses a serious threat to the normal and safe operation of the whole unit.

(1) Increase the ash content of coal, reduce the heat value, release toxic and harmful gases to endanger the personal safety of workers.

(2) The coal temperature in the spontaneous combustion state exceeds 350 degrees Celsius, which easily causes the coal ignition inside the whole coal shed.

More serious is that the high temperature coal in transportation is extremely easy to ignite the belt, leading to the burning of the entire coal transport system, direct economic losses of tens of millions of yuan, and the unplanned shutdown of the generator set caused by the repair of the coal transport system, economic losses are more serious. It poses a serious threat to the normal and safe operation of the whole unit. More than 99% of coal piles are monitoring blind spots. Adopt thermocouple mode, theoretically 2 coal bunker should lay more than 800 thermocouple, installation is complex, wireless networking is not reliable, and the coal is constantly transported in and out, need someone to constantly plug and pull thermocouple, maintenance cost is unbearable, do not have practical value. The contact temperature measurement method has no practical value. Fire alarm intelligent thermal image real-time automatic scanning thermal distribution of coal, and generate the visual image, achieve real-time display 365 days * 24 hours hot distribution images, the user can according to the need of interest area to analyze the temperature, the highest temperature and automatically capture points, to find and automatic recognition of ignition, precise positioning of ignition, realize the early warning, help the personnel on duty quickly put out the fire. The non-contact monitoring method of intelligent thermal image does not affect coal loading and unloading operation. With the help of preset position scanning, the coal pile can be covered in all aspects without dead Angle, the spontaneous combustion point can be accurately located, the system is convenient for installation and networking, and the later maintenance free, with low operating cost.

 

 

Introduction of infrared thermal camera for coal mine

This M series intrinsically safe infrared thermal camera developed by Yoseen Infrared has been tested by Shanghai Institute of Quality technology and issued a report. It conforms to the standards of National Coal Mine Safety Administration and is an intrinsically safe infrared thermal camera for mine use. The product is undergoing the certification of intrinsically safe and coal safety, and the explosion-proof protection standard IP54. M series intrinsically safe infrared thermal camera housing uses reinforced ABS engineering plastic, the weight is only about 100g, convenient and compact. In addition, the product can automatically add multiple or a single hot spot tracking to the monitored object. Once the temperature exceeds the threshold value detected, the fire protection system will be connected immediately and alarm signal will be started, thus avoiding the occurrence of safety accidents to a great extent. Depends on the other hand, optimal letter explosion-proof type thermal camera (with explosion-proof certificate: ExdICT6Gb/ExtDA21IP68T80 ° C) temperature measurement accuracy, performance is remarkable, applicable to factories with IA, IB, IC T1 ~ T6 group of combustible gas, steam and air to form explosive mixture of 0, 1 zone and 2 zone places as well as the formation of combustible dust in mixture with air of 20, 21, 22 area explosive dangerous location.

 

The specific application scope of infrared thermal camera used in this coal mine includes inspecting the distribution and location of hidden fire sources. Check the permeable water of roof and mining area; Check all kinds of electrical and power equipment accident hidden danger; Misfire. To seek help in a mine accident; The infrared thermal camera can observe the heat in the field of view in the mine, coal pile, coal and pulverized coal transmission and other places where ground gangue ignition occurs, even under bad conditions. It is quick to use without contact.

The coal industry is the pillar industry of the national economy, which plays a decisive role in the stability and development of the national economy and society. Following the coal fire early warning program of the previous period, this period mainly explains the application of the temperature monitoring function of infrared thermal imaging. In the coal system, it is very important to detect the running condition of the equipment or to prevent and control the safety. Infrared thermal camera has gradually become the main detection tool in coal system due to its characteristics of non-contact, full-image, rapid and accurate temperature measurement. With the continuous development of infrared technology, infrared thermal camera is more and more widely used in coal mine, which provides more advanced technical equipment for solving spontaneous combustion of coal seam and searching and rescuing miners. Because coal has a natural tendency of spontaneous combustion, spontaneous combustion often occurs in coal storage bunker. On the one hand, spontaneous combustion of coal releases poisonous and harmful gases and endangers the personal safety of workers. What is more serious is that the high-temperature coal in the transportation is easy to ignite the belt, which causes the whole coal conveying system to burn down and poses a serious threat to the normal and safe operation of the whole unit.

(1) Increase the ash content of coal, reduce the heat value, release toxic and harmful gases to endanger the personal safety of workers.

(2) The coal temperature in the spontaneous combustion state exceeds 350 degrees Celsius, which easily causes the coal ignition inside the whole coal shed.

More serious is that the high temperature coal in transportation is extremely easy to ignite the belt, leading to the burning of the entire coal transport system, direct economic losses of tens of millions of yuan, and the unplanned shutdown of the generator set caused by the repair of the coal transport system, economic losses are more serious. It poses a serious threat to the normal and safe operation of the whole unit. More than 99% of coal piles are monitoring blind spots. Adopt thermocouple mode, theoretically 2 coal bunker should lay more than 800 thermocouple, installation is complex, wireless networking is not reliable, and the coal is constantly transported in and out, need someone to constantly plug and pull thermocouple, maintenance cost is unbearable, do not have practical value. The contact temperature measurement method has no practical value. Fire alarm intelligent thermal image real-time automatic scanning thermal distribution of coal, and generate the visual image, achieve real-time display 365 days * 24 hours hot distribution images, the user can according to the need of interest area to analyze the temperature, the highest temperature and automatically capture points, to find and automatic recognition of ignition, precise positioning of ignition, realize the early warning, help the personnel on duty quickly put out the fire. The non-contact monitoring method of intelligent thermal image does not affect coal loading and unloading operation. With the help of preset position scanning, the coal pile can be covered in all aspects without dead Angle, the spontaneous combustion point can be accurately located, the system is convenient for installation and networking, and the later maintenance free, with low operating cost.

 

 

Introduction of infrared thermal camera for coal mine

This M series intrinsically safe infrared thermal camera developed by Yoseen Infrared has been tested by Shanghai Institute of Quality technology and issued a report. It conforms to the standards of National Coal Mine Safety Administration and is an intrinsically safe infrared thermal camera for mine use. The product is undergoing the certification of intrinsically safe and coal safety, and the explosion-proof protection standard IP54. M series intrinsically safe infrared thermal camera housing uses reinforced ABS engineering plastic, the weight is only about 100g, convenient and compact. In addition, the product can automatically add multiple or a single hot spot tracking to the monitored object. Once the temperature exceeds the threshold value detected, the fire protection system will be connected immediately and alarm signal will be started, thus avoiding the occurrence of safety accidents to a great extent. Depends on the other hand, optimal letter explosion-proof type thermal camera (with explosion-proof certificate: ExdICT6Gb/ExtDA21IP68T80 ° C) temperature measurement accuracy, performance is remarkable, applicable to factories with IA, IB, IC T1 ~ T6 group of combustible gas, steam and air to form explosive mixture of 0, 1 zone and 2 zone places as well as the formation of combustible dust in mixture with air of 20, 21, 22 area explosive dangerous location.

 

The specific application scope of infrared thermal camera used in this coal mine includes inspecting the distribution and location of hidden fire sources. Check the permeable water of roof and mining area; Check all kinds of electrical and power equipment accident hidden danger; Misfire. To seek help in a mine accident; The infrared thermal camera can observe the heat in the field of view in the mine, coal pile, coal and pulverized coal transmission and other places where ground gangue ignition occurs, even under bad conditions. It is quick to use without contact.

technical parameter

INFRARED THERMAL IMAGING TEMPERATURE MEASURING MODULE
Yoseen M-series infrared thermal cameras are small size, universal and on-line ones those can measure temperature. It has imported detectors, work stably with excellent performance, matched with the unique calibration algorithm for temperature measurement and the user-friendly interface. M-series are small in size, light in weight and rich in interfaces, which make M-series the better choice for quality control, heat source monitoring, security night vision, equipment maintenance, airborne uav and other applications. The M-series infrared thermal camera is equipped with terminal software with rich functions and SDK package that is easy to use. No matter it is used alone or developed with secondary integration, it can meet the differentiated application needs of users.
  • Work stably with excellent performance
    Has imported detectors,matched with the unique calibration algorithm for temperature measurement and the user-friendly interface.
  • Software with rich functions and SDK package
    No matter it is used alone or developed with secondary integration, it can meet the differentiated application needs of users.
  • Small size, light weight & rich interfaces
    The best choice for quality control, heat source monitoring, security night vision, equipment maintenance, airborne uav and other applications.

Model Parameters

Model

M640D

M384D

M160A

Infrared resolution

640*480

384*288

160*120

Pixel size

17um

Frame frequency

30Hz

50Hz

NETD

≤50mK@25℃

Wave band

8~14um

Field angle

See "Yoseen M-series Thermal Camera list" for Details

Angular resolution

Temp range

-20~150℃(customizable)

Temp accuracy

±2℃ or ±2%, can be raised to ±0.4℃

 

Common Parameter

Image

Imaging distance

About 20 times focal lengths to infinity

Temp measuring template

High and low temp tracking, point/line/polygon temp tracking in template, set multiple shielding areas

Image intensification

Adaptive drawing, manual enhancement, electronic zoom

Color palette

White hot, black hot, iron red, red saturated, user-defined and others

 

Focus Mode

Electric/manual, electric lens supports autofocus

Data

Single frame temp

PNG / BMP/ JPG image format with temp information

 

Temp flow

Total radiant temp information storage

Digital video

H.264, support RTSP streaming media protocol, MP4 files,  HDMI output interface

Data storage

Support TF card expansion and storage, up to 32GB

Electrical interface

Power supply

DC9~15V, typical power consumption 2.5W@25℃

Analog video

NTSC/PAL

Ethernet

100/1000 Base, support TCP, UDP, IP, DHCP, RTSP, ONVIF,  etc.,provide SDK development kit

Serial port

RS485/RS232-TTL, support uav flight control serial port , S-bus

PWM

4 way flight control PWM input

Electric lens

12V power lens

GPIO

1 magnetic isolation input: 0, input voltage below 1V; 1, input voltage 1~ 3.3V 

Environmental parameters

Operating temp

-10~+60℃

Storage temp

-40ºC~+85℃

Humidity

Non - Condensing 10%~95%

Shell protection

IP54

Impact resistance

25G

Vibration resistance

2G

Mechanical parameter

Weight

100g/82g(excluding lens)

Size

56(L)*42(W)*42(H)mm/43(L)*42(W)*42(H)mm(excluding lens)

Installation

4 M2 mounting holes on the front and 2*4 M3 mounting holes on the side with 1/4 unc-20 head adapter

 

 

Yoseen M-series Thermal camera Temp Range List

 

Temp Range 

 Temp Accuracy 

 NETD

-20~150

±2℃or±2% 

50mK

0~300

±2℃or±2%

70mK

Customization

 

 

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