Electrolytic aluminum is aluminum obtained by electrolytic reaction, and it’s an energy-intensive industry. How to improve efficiency and reduce costs is the pain point. A factory generally have hundreds of electrolytic single tank, each has dozens of pairs of positive and negative plates, which may have short circuit and can not be produced normally, resulting in electricity waste and dangerous conditions.
Yoseen efficiently completes the inspection of every tank through thermal camera and software via machine vision, which accurately locates the short circuit plate and notifies the factory to overhaul and replace, improving the efficiency.
1. Automatic global detection, location of abnormal areas and output report;
2. The on-board robot can conduct a wider range of detection;
3. Linkage with PLC to detect whether the broadcast temp is too high or short circuit;
4. Automatic standardization process, saving manpower and material resources.
Through thermal imaging camera and special control software for electrolysis cell, Yoseen Infrared has efficiently completed the inspection of all single cells in the factory and accurately located the position of the short circuit electrode plate and notified the factory to repair and replace it through machine vision, thus improving the operation efficiency Electrolytic cell online monitoring system based on infrared thermal imager, by detecting plate temperature to determine the short circuit between the plate location, using the thermal infrared image of thermal imager to collect cell, the infrared thermal image by computer processing to obtain the temperature anomaly pixels, analysis the background analysis software processing, positioning the location of the actual fault electrode temperature too high, so as to find the actual fault solve short-circuit fault detection area plate position, will be able to connect software Settings and alarm temperature real-time alarm monitoring process by system automatically