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Focus on infrared temperature measurement technology, standardized batch production process, to provide you with stable and reliable products
Electrolytic Aluminum Production Monitoring
Electrolytic Aluminum Production Monitoring
Yoseen infrared is a company focusing on the R & D, production and sales of temperature - measuring infrared thermal camera. Our thermal cameras are widely used in human body temperature measurement, metallurgy, power system, security and other fields.
System introduction

Electrolytic aluminum is aluminum obtained by electrolytic reaction, and it’s an energy-intensive industry. How to improve efficiency and reduce costs is the pain point. A factory generally have hundreds of electrolytic single tank, each has dozens of pairs of positive and negative plates, which may have short circuit and can not be produced normally, resulting in electricity waste and dangerous conditions.

Yoseen efficiently completes the inspection of every tank through thermal camera and software via machine vision, which accurately locates the short circuit plate and notifies the factory to overhaul and replace, improving the efficiency.

 

1. Automatic global detection, location of abnormal areas and output report;

2. The on-board robot can conduct a wider range of detection;

3. Linkage with PLC to detect whether the broadcast temp is too high or short circuit;

4. Automatic standardization  process, saving manpower and material resources.

Through thermal imaging camera and special control software for electrolysis cell, Yoseen Infrared has efficiently completed the inspection of all single cells in the factory and accurately located the position of the short circuit electrode plate and notified the factory to repair and replace it through machine vision, thus improving the operation efficiency Electrolytic cell online monitoring system based on infrared thermal imager, by detecting plate temperature to determine the short circuit between the plate location, using the thermal infrared image of thermal imager to collect cell, the infrared thermal image by computer processing to obtain the temperature anomaly pixels, analysis the background analysis software processing, positioning the location of the actual fault electrode temperature too high, so as to find the actual fault solve short-circuit fault detection area plate position, will be able to connect software Settings and alarm temperature real-time alarm monitoring process by system automatically

technical parameter

Image
 
Imaging distance                                        About 20 times focal lengths to infinity
 
Temp measuring template                         Global high and low temp tracking, point/line/rectangle/ellipse temp measuring template, and tracking in template
 
Image enhancement                                  Adaptive drawing, manual enhancement, electronic zoom
 
Color palette                                              White hot, black hot, iron red, red saturated, user-defined and others
 
 
 
Focus Mode
 
Electric/manual, electric lens supports autofocus
 
Data                                                       Single frame temp/PNG / BMP/ JPG image format with temperature information
 
Temperature flow                                   Total radiant temperature information storage
 
Digital video                                           H.264, RTSP stream media protocol, MP4 files, HDMI output interface
 
 
Electrical interface
 
Power supply                                        DC9~15V, typical power consumption 2.5W@25℃
 
Analog video                                        NTSC/PAL compound video output 
 
Ethernet                                               100/1000 Base, TCP, UDP, IP, DHCP, RTSP, ONVIF, etc.,provide SDK development kit
 
Environmental parameters
 
Humidity                                               Non - Condensing 10%~95%
 
Temp range                                         Operating temp: -10~+60℃, Storage temp: -40ºC~+85℃
 
Level of protection                               IP54, Impact resistance: 25G, Vibration resistance: 2G 

 

 

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