3. Program Overview

3.1. Scheme Ideas

Both the abnormal heating of the battery in the plant and the potential fire risk are accompanied by the temperature change of the goods. Compared with the traditional manual inspection scheme, the monitoring scheme of the infrared thermal imager can effectively monitor the temperature change of the goods and also liberate people. Therefore, this scheme adopts the infrared thermal camera to monitor the temperature of the workshop to ensure the safety of the workshop and the goods. The most prominent feature of this scheme is that it is all digitized. The front end USES infrared thermal imager, which is transmitted through Ethernet, and the digital signal is transmitted to NVR through switch and optical receiver for video image storage and real-time display through display.

3.2. Scheme Considerations

In view of the different ways of stacking cargo space in the workshop, generally speaking, we have two ways of installation, namely fixed installation and mobile rail installation.

According to the actual situation of the project, we should also take the following considerations into account: reliability: the reliability of the scheme design is the root of the feasibility of the scheme; For this project, the reliability of the scheme mainly lies in the comprehensiveness of plant monitoring and the reliability of information transmission network. The overall monitoring of the plant can be resolved through the selection of the type and number of surveillance lenses. About the reliability of information transmission network, mobile rail type installation needs must use wireless network transmission way, although the plant fixed installation method can meet the demand of the reliability of project design, the shelf is too high, but because of the plant by monitoring the lens choice of the type and quantity can really solve the factory monitoring comprehensive, do no dead Angle of stacking battery monitoring will be numerous monitoring camera that will inevitably lead to significantly enhance the cost of the project. For the sake of economical completion of the project, no fixed installation method is adopted.

Rail mounted & Fixed Mounted

3.3 Project Plan

Considering various factors and combining with the emerging technologies, the construction of this project is finally completed by means of wireless private network transmission with infrared thermal camera as the core and patrol robot as the carrier.

Due to the large size of the battery and its layering on the shelf, in order for the robot to efficiently complete the inspection of the workshop, 7 thermal imaging cameras will be attached to the robot for the inspection of the shelf according to the height of the shelf.

4. Detailed Design of Project Scheme

This monitoring system is mainly responsible for all-weather monitoring of the batteries stored in the workshop. When the temperature exceeds the set value, it will send an alarm to ensure safety.

4.1 Product Selection

Each shelf is 6.5 meters high and 3.5 meters apart. 7 layers of batteries are stacked on each shelf. It is required to comprehensively monitor the stored batteries.

5. System Characteristics

1) Integrated sliding contact power supply and transmission technology

Patrol robot repeated positioning accuracy ±2mm, smooth operation without stuck; 24 hours of uninterrupted operation, no need to wait for charging.

2) Automatic Cruise Function

The system provides a variety of automatic inspection plans and schemes, achieving fully automatic operation. It can inspect the lithium battery warehouse several times a day, reducing the number of visits to the site and improving the work efficiency of staff.

3) Double-light Image, Auxiliary Detection

Single network wire transmits infrared temperature and visible light image at the same time.

4) Abnormal Early Warning and Linkage Alarm Disposal

Different alarm levels can be set according to the temperature of the battery warehouse, and the robot can be given local acoustooptic warning and monitoring center acoustooptic warning.

When the warehouse environment reaches the alarm parameters, fire, abnormal equipment at the inspection point, communication system failure, robot disconnected and other abnormal situations, the system will automatically alarm. When the staff determines the alarm information, the system can cancel the relevant alarm.

5) Fire Detection and Emergency Treatment

Through inspection robot with a double light equipment, infrared thermal camera to identify temperature anomaly area, visible light auxiliary personnel positioning, found that the temperature anomaly or suspected fire location in time, if by the software system analysis point, whether to need to have a joint fire control system, after confirmation of ignition, send fire alarm to the local monitoring platform, at the same time inspection robot will move to a safe area.

6) Generate Reports Automatically

When the system software discovers temperature anomalies, a report with infrared and visible images will be automatically generated to record the temperature in the temperature measuring area for later viewing.