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Sintering Machine Thermal Imaging Temperature Monitoring Sys
Yoseen infrared is a company focusing on the R & D, production and sales of temperature - measuring infrared thermal camera. Our thermal cameras are widely used in human body temperature measurement, metallurgy, power system, security and other fields.
System introduction

Sintering machine is a sintering plant used to process iron ore powder in large and medium-sized metallurgical black sintering plant. At present, how to effectively monitor the cross section of the tailings and the clogging of the sintering table at the bottom of the sintering machine is an important means to improve production efficiency. The state and quality of sintering process can be judged by monitoring the shape of the section of sintered cake discharged from the sintering machine tail. The tail section of sintering machine can effectively reflect the changes of the material layer in the sintering process, and can directly reflect the quality of sintering, and people pay more and more attention to it.   

 

Sintering Machine Thermal Imaging

FIG. 1 Real scene drawing of belt sintering machine in steel works

For the image observation of sintering machine, there are two monitoring methods at present: one is to use the ordinary visible light camera to obtain the visual image; Secondly, infrared thermal imager is used to obtain thermal images. The image recognition system of sintering tail section photographed by visible light camera can only recognize high temperature images, but can not make accurate judgment on medium and low temperature images, nor can it obtain all the information of thermal state of the section. Infrared thermal camera can be used to monitor the seam section of sintering machine and the clog of sintering table at the bottom of sintering machine on-line, which is of great practical significance to improve sintering production efficiency, ensure sinter quality and perfect the automatic control system of sintering production.

Infrared thermal camera can monitor sintering machine in all aspects

The special thermal imaging temperature monitoring system for the sintering machine of infrared thermal camera can solve the following problems:

1) The maximum temperature distribution of sintering machine section and temperature curve changing with time;

2) Longitudinal temperature distribution of sintering machine section and temperature curve changing with time;

3) The tail section of the sintering machine and the relative position of the red tropics of the sintering table and their changing trend with time;

4) Relative width and variation trend of red tropics over time;

5) Relative burning degree of mixture layer and change trend with time;

6) Establish a sinter quality prediction model;

7) The drum strength and FeO content of sinter are predicted online, and the trend of these sinter quality indexes changing with the production process is given to provide basic information for adjusting and optimizing sinter quality.

FIG. 2 Infrared thermal camera of testing and sintering in the sintering process of belt sintering machine

Infrared thermal imager can provide important technical basis for the whole process intelligent control

Sintering machine is according to certain proportion coordination of iron ore powder and solvent, powder, granule solid fuel after adding water mixing system grain of tile in sintering machine such as the car, and then the ignition, on the surface of the material at the bottom of the layers in convulsions at the same time, the coal layer surface is lit solid fuel combustion zone, with the help of high temperature burning, the sintering raw materials will occur between the composition of the corresponding physical and chemical changes, and partial melting or softening and generate a certain amount of liquid phase, particles will not melt the stick into pieces, each other become the sinter.

With the completion of upper solid combustion, it marks the completion of sintering process, which is also one of the most important monitoring Windows of sintering quality information. It is of great significance to control and optimize sintering process and sinter quality by obtaining infrared thermal image of sinter tail section and judging sinter temperature distribution information of sinter tail section.

 

technical parameter

It is a series of special thermal camera for metallurgy industry, small size and easy to install; clear image and wide temperature measurement range; high sensitivity, run stably in complex environment; small entrance, parts replace easily, low repair cost;professional industry monitoring software, complex business can be carried out
  • High sensitivity, run stably in complex environment
     
  • Small entrance, parts replace easily, low repair cost
     
  • Professional industry monitoring software, complex business can be carried out
     

Product Applications

Blast furnace burden surface, steel ladle, converter monitoring and others in harsh environment

 

Model

M640D800/1600

        M384D1600/800

 

Infrared resolution

640x480

384x288

 

Pixel size

17um

Frame frequency

30Hz

50Hz

Working band

8~14um

Field angle

100°* 78°, diagonal 115 °

Temperature range

80~800℃, 160-1600℃ (customizable)

Temperature accuracy

±2℃ or ±2%, can be raised to ±0.4℃

 

 

Image

 

Imaging distance

About 20 times focal lengths to infinity

Temp measuring template

Global high and low temp tracking, point/line/rectangle/ellipse temp measuring template, and tracking in template

Image enhancement

Adaptive drawing, manual enhancement, electronic zoom

Color palette

White hot, black hot, iron red, red saturated, user-defined and others

 

Focus Mode

Electric/manual, electric lens supports autofocus

Data

Single frame temp

PNG / BMP/ JPG image format with temperature information

 

Temperature flow

Total radiant temperature information storage

Digital video

H.264, RTSP stream media protocol, MP4 files, HDMI output interface

Electrical interface

Power supply

DC9~15V, typical power consumption 2.5W@25℃

Analog video

NTSC/PAL compound video output 

Ethernet

100/1000 Base, TCP, UDP, IP, DHCP, RTSP, ONVIF, etc.,provide SDK development kit

Environmental parameters

Humidity

Non - Condensing 10%~95%

Temp range

Operating temp: -10~+60℃, Storage temp: -40ºC~+85℃

Level of protection

IP54, Impact resistance: 25G, Vibration resistance: 2G 

 

 

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